At AEM Metal, we're dedicated to providing premium hafnium wire tailored to your exact specifications. We understand that every project has unique needs, which is why we offer customized solutions to ensure you get the perfect product every time.
Our process begins with sourcing the highest quality hafnium, followed by precise manufacturing to meet your specific requirements. Whether you need a particular diameter, length, or purity level, our team is equipped to deliver exactly what you need.
Quality is at the core of everything we do. Each step of our production process undergoes rigorous quality control to guarantee that the hafnium wire you receive is of the highest standard.
When you choose AEM Metal, you're not just getting a product—you're getting a commitment to excellence. Let us help you achieve your goals with our premium, customized hafnium wire. Contact us today to discuss your needs.
Whether you need hafnium wire in specific diameters, lengths, or purity levels, we can accommodate. Our production flexibility allows us to offer a range of customization options.
Standard: ASTM B737-10
Purity: Hf+Zr > 99.98%, Zr < 3% or Customized
Appearance: Silver metal
Elevate your projects with our Premium hafnium wire: precision sizes from 0.8 mm to 6 mm for superior performance
Form | Hafnium wire |
---|---|
Purity | Hf+Zr > 99.98%, Zr < 3% or Customized |
Diameter Range | 0.031" to 0.236 " (0.8mm to 6.0 mm) |
Shapes | Straight, In coils, or on spools |
Grades | R1, R3 |
Here, you can find a list of our standard hafnium wire sizes.
Can't find the size you're looking for? No problem! Just get in touch with us, and we'll help you customize the right size for your project.
Choosing the right supplier for hafnium wire is about more than just the product; it's about finding a partner who offers unparalleled expertise, exceptional quality, and tailored solutions. Here's why our hafnium wire stands out as the best choice.
With extensive experience in the hafnium industry, we have deep knowledge of hafnium and its applications. Our expertise ensures you receive the right wire for your specific needs, backed by comprehensive support.
Advanced Heat and Surface Treatment:
Our optimized treatment processes and raw material control have significantly decreased surface defects, ensuring a defect rate of just 0.2%.
Through meticulous surface quality control and machine adjustments, we've achieved a stable burr rate of 0.2% and minimized wire corrugation to 0.04%.
Our innovations in guide wheel technology have reduced bending-related defects to 0.2%.
Our production process adheres to the strictest tolerances, guaranteeing that each wire delivers consistent and exacting performance.
Our hafnium wires boast exceptional purity levels of up to 99.95%, ensuring superior quality and performance for all applications.
Recognizing the diverse needs of our clients, we specialize in application-specific solutions, tailoring our hafnium wires to your unique requirements.
Each wire is crafted to align with rigorous international standards, boasting both ISO certification and adherence to ASTM guidelines.
Hafnium wire is used as cladding for nuclear fuel rods due to its outstanding neutron-absorbing properties. This makes it crucial for controlling the nuclear reaction and improving reactor safety.
Hafnium wire is used as an alloying element to enhance the properties of superalloys, often in combination with materials like tungsten and chromium. When added to these superalloys, hafnium improves their strength and heat resistance. This makes the alloy more durable and reliable in high-stress environments.
In plasma cutting, hafnium wire is used in the electrodes because it conducts heat and electricity exceptionally well. It can handle high temperatures and wear, which helps achieve precise and efficient metal cutting.
At AEM Metal, we utilize cutting-edge techniques to produce high-quality hafnium wires. Our process ensures precision and excellence at every step, guaranteeing unmatched performance and reliability in our final products.
We employ advanced chemical reduction methods to create ultra-pure and uniform hafnium powders. This meticulous process is essential for producing high-quality metal products.
Our alloy mixing process is characterized by meticulous precision, resulting in alloys with superior performance and reliability.
Using state-of-the-art pressing techniques, we mold our hafnium powders into desired shapes, excelling in producing complex geometries with high precision.
Our sintering process utilizes advanced technology to effectively bond powder grains, creating dense and robust sintered blocks. This step is crucial for ensuring the durability of our products.
Hafnium is shaped by rotating and hammering in the swaging process, initially forming the metal into a more workable shape, preparing it for further refinement.
Annealing is a heating process that makes the hafnium more bendable and less hard, facilitating easier shaping into wire and removing any inner flaws or stress.
After annealing, the hafnium is drawn through different-sized molds to make it thinner. This process is repeated several times with smaller molds each time to achieve the desired wire thickness.
The hafnium wire undergoes one last heating process to relax the wire, making it stronger and more flexible, ensuring high-quality wire products.
We conduct a thorough inspection of the final hafnium wire, including dimensional measurements, surface inspection, and chemical composition analysis, to ensure it meets our stringent specifications.
Hafnium wire is a type of metal wire that stands out for its strength and resistance to damage. This makes hafnium wire a reliable choice for demanding applications where durability and performance are crucial. It's used in important fields like nuclear energy and aerospace because it can handle extreme heat and resist corrosion.
Hafnium wire has some special features that set it apart from other metal wires. Here's how it compares:
Hafnium wire is highly resistant to corrosion, even in harsh conditions. This means it lasts longer and maintains its strength better than many other metal wires, which might corrode over time.
Hafnium wire can withstand extremely high temperatures, with a melting point of about 2,233°C. This makes it more durable in high-heat environments compared to metals like aluminum or copper.
One of the unique features of hafnium wire is its ability to absorb neutrons, making it particularly useful in nuclear reactors. Most other metal wires don't have this ability, giving hafnium a special advantage in the nuclear industry.
Niobium bars are available in several grades, each tailored to specific applications due to their unique properties. Here's a breakdown of the common grades and their primary uses:
Grade | Description | Primary Applications |
---|---|---|
Grade R1 | Hf+Zr>99.98%, Zr<3% | Used primarily for nuclear applications. Its high purity and specific properties make it ideal for control rods and nuclear reactors. |
Grade R3 | Hf+Zr>99.5%, Zr<3% | Used as an additive in superalloys, and used in plasma cutting. |
Quality control is critical in ensuring the reliability and performance of hafnium wire for its intended applications.
This test determines the maximum force hafnium wire can withstand before breaking, ensuring it meets strength requirements for its application.
Hafnium wire is repeatedly bent to assess its flexibility and resistance to breakage, providing insights into its durability and mechanical properties.
Ensures hafnium wire meets precise diameter specifications, crucial for applications where size consistency is essential for performance.
Tests verify the purity of hafnium wire, ensuring it is free from impurities that could compromise its corrosion resistance and electrical conductivity.
Hafnium wire is carefully inspected for surface irregularities or defects, ensuring a smooth finish for applications that demand it.
Mechanical Property Testing
Non-Destructive Testing (NDT)
Hafnium wire is available in a range of diameters, typically from as thin as 0.031 inches (0.8 mm) up to 0.236 inches (6 mm), catering to various application needs.
Hafnium wire is used in nuclear applications because it absorbs neutrons very well without creating long-lasting radioactive waste. This helps regulate the nuclear reaction and makes reactors safer and more efficient.
Hafnium wire should be stored in a cool, dry place away from moisture and corrosive substances. Proper storage conditions help maintain its quality and performance over time.
While hafnium wire is generally safe to handle, it's important to avoid direct contact with skin and eyes. Use appropriate protective equipment and follow standard safety procedures to ensure safe handling.
AEM Metal's hafnium wire typically has a high purity level, often exceeding 99.95%. We ensure our products meet stringent purity standards to guarantee their effectiveness and reliability in various applications.
Hafnium wire is usually packaged in spools or coils, depending on the diameter and length required. It is shipped in secure packaging to prevent damage during transit.
It usually takes 3-4 weeks. Lead times can vary based on the order size and customization requirements. We work closely with our clients to provide accurate delivery timelines.
If you require a specific grade or custom formulation of hafnium wire, please reach out to our sales team. We can work with you to develop a product that meets your exact specifications.
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