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    TZM Alloy

    TZM Alloy
  • TZM Alloy
  • TZM Alloy
  • TZM Alloy
  • TZM Alloy
  • Our TZM Alloy: Superior Strength and Performance

     

     

    Our TZM alloy, composed of 0.50% Titanium, 0.08% Zirconium, 0.02% Carbon, and the balance Molybdenum, is designed for exceptional strength and high-temperature applications, especially above 1000°C. Compared to pure molybdenum, TZM alloy offers a higher recrystallization temperature, greater strength, and hardness, along with better ductility and weldability.

    We use advanced manufacturing techniques, including P/M and Arc Cast technologies, for consistent, high-quality production. Our low-oxygen TZM alloy, with less than 50 ppm oxygen content, provides superior creep resistance and high-temperature strength. our TZM alloy is ideal for demanding applications like rocket nozzles, furnace components, and forging dies.

    Choosing our TZM alloy means opting for a solution that excels in performance and durability. In addition to product excellence, we pride ourselves on exceptional customer support and service.

    Product Specifications: AEM Metal's TZM Alloy

    Formula: Mo-Ti-Zr
    Purity: ≥99% or ≥99.5%
    Appearance: Metallic solid in various forms (rod, sheet, plates)
    Melting Point: 2610℃
    Boiling Point: 5560℃

    Chemical Composition of TZM

    Main Components: Ti: 0.4-0.55%, Zr: 0.06-0.12%, C: 0.01-0.04%

    Others O Al Fe Mg Ni Si N Mo
    Content (wt, %) ≤0.03 ≤0.01 ≤0.002 ≤0.002 ≤0.002 ≤0.002 ≤0.002 Bal.

    TZM Plate & Sheet

     

    Specification: (0.1-40)mm x (50-600)mm x (100-1500)mm.
    Standard: ASTM B386 364
    Density: ≥10.1g/cm3.
    Process: Forging, Rolling
    Surface: Chemically cleaned, Grinding

    TZM Rod & Bar

     

    Specification: Ф(4-100)mm x (200-2000)mm.
    Standard: ASTM B387 364
    Density: ≥10.05g/cm3.
    Process: Drawing, Swaging
    Surface: Black oxide, Chemically cleaned, Grinding

    TZM Tube & Pipe

     

    Specification: od (1.0-400)mm x wall (0.2-30)mm x length (200-6000)mm.
    Standard: ASTM B387
    Density: ≥10.05g/cm3.
    Process: Sintering, Drilling
    Surface: Black oxide, Chemically cleaned, Grinding

    Why Choose Our TZM Alloy

    Industry-Leading Expertise and Support

    Our team's expertise in molybdenum alloy manufacturing is backed by over 15 years of experience. We provide you with personalized support and technical guidance.

    High-Quality Raw Material Selection

    The quality of an alloy begins with its raw materials. We carefully select high-grade molybdenum for our alloys. We prioritize selecting fine-grained, high-purity raw materials to guarantee the superior quality of our TZM alloy.

    Advanced TZM Alloy Manufacturing

    Our manufacturing process combines traditional craftsmanship with modern technology. This approach allows us to produce alloys that meet specific requirements. We use a high-quality method to make our TZM alloy. By using several steps in forging and rolling, we ensure our alloy is strong and better mechanical properties.

    Capable of Large-Scale Production

    Our manufacturing setup is designed for high production capacities. This allows us to fulfill large orders efficiently without compromising on quality.

    Tailored to Specific Applications

    Recognizing the diverse needs of our clients, we specialize in application-specific solutions, tailoring our TZM alloy to your unique requirements.

    Competitive Pricing and Value

    We believe in offering our high-quality product at competitive prices. Our TZM alloy is not just about superior performance; it's also about providing value to our customers. This approach makes our product an excellent choice for businesses looking for both quality and affordability.

    Certifications and Quality Standards

    Each product is crafted to align with rigorous international standards, boasting both ISO certification and adherence to ASTM guidelines.

     

    TZM Alloy Applications

    1. Aerospace and Aviation

    TZM alloy's high resistance to heat and corrosion makes it ideal for aerospace applications, including jet engines and critical components.

     

    2. High-Temperature Vacuum Furnaces

    Used in heating elements and insulation screens for high-temperature vacuum furnaces, TZM alloy ensures reliable performance in extreme conditions.

     

    3. Metal Thermal Processing

    TZM alloy is excellent for molds used in die casting, extrusion, and isothermal forging of light alloys and steel billets.

     

    4. Electronics and Electrical Industry

    TZM alloy is essential in electronics for electron tube cathodes, grids, high-voltage rectifiers, and semiconductor thin-film integrated circuits.

     

    Manufacturing Processes for TZM Alloy (Reduction Method)

    Chemical Industry

    1. Powder Mixing

    Mix ultra-fine molybdenum powder and other powders in the required proportions, then blend the mixture evenly in a drum-type mixer to obtain a uniform mixed powder.

    2. Press Molding

    The pressing process compresses powder using isostatic pressing equipment to form billets, ensuring uniform density. We utilize a full range of billet-making molds and equipment for high-volume production.

    3. Sintering

    In powder metallurgy, metal powders are pressed into billets using isostatic pressing and then heated, a process called sintering. Sintering creates a dense, polycrystalline material and significantly influences grain size, pore size, and the distribution of grain boundaries in the microstructure, playing a critical role in powder metallurgy.

    4. Melting

    Melt the rough ingots multiple times using a vacuum electron beam furnace or vacuum arc furnace to produce alloy ingots.

    5. Improving Finished Ingot Properties

    Place the alloy ingot blanks in a high-frequency furnace, heat and forge multiple times, and process the surface oxide layer to produce finished ingots.

    6. Forging

    The forging process enhances material density, improves mechanical properties, and strengthens the surface. Accurate control of processing rates and forging temperatures is crucial for achieving superior performance in our TZM alloy.

    7. Rolling

    Rolling processes subject metal materials to continuous plastic deformation under the pressure of rotating rolls, achieving desired shapes and properties. AEM Metal employs advanced cold and hot rolling technologies and equipment to ensure superior metal properties.

    8. Annealing

    After forging and rolling processes, materials undergo heat treatment to completely relieve internal stresses, optimizing their performance and enhancing machinability.

    9. Machining and Polishing

    After heat treatment, the materials are machined using processes like turning, milling, cutting, and grinding to fit specific sizes for customers. This ensures strong, smooth materials that meet different needs.

     

    TZM Alloy: A Comprehensive Guide for Buyer

    What is TZM Alloy? A Brief Overview

    TZM (Titanium-Zirconium-Molybdenum) alloy is a high-strength, high-temperature molybdenum-based alloy. It consists primarily of molybdenum (Mo), with small additions of titanium (Ti), zirconium (Zr), and carbon (C), enhancing its mechanical properties and making it suitable for high-stress, high-temperature applications.

    Advantages of TZM Alloy

    Enhanced Strength:

    We transform molybdenum into TZM using small quantities of ultra-fine carbides, making it stronger than pure molybdenum.

    Outstanding Corrosion Resistance:

    It exhibits superior resistance to corrosion, even in aggressive chemical environments, ensuring longevity and durability.

    Higher Recrystallization Temperature and Creep Resistance:

    TZM has a higher recrystallization temperature and better creep resistance than pure molybdenum.

    Less Brittle and More Resistant to Sagging:

    TZM is less brittle at room temperature and resists sagging better at high temperatures.

    Ideal for High-Temperature Applications:

    TZM is perfect for high-temperature applications with demanding mechanical loads, such as forging tools or rotating anodes in X-ray tubes.

    Optimal Operating Range:

    The recommended operating temperatures for TZM are between 700°C and 1400°C.

    Quality Control: TZM Alloy Testing

    Making sure TZM alloy is of top quality is very important because it's used for important jobs in many industries. Quality checks and tests are a big part of making the alloy. Let's look at the main ways we test and control the quality of TZM alloy:

    Visual Inspection:

    Surface Check: Each product is visually inspected for any surface imperfections such as scratches, pits, or irregularities. Dimensional Accuracy: The thickness, width, and length of the alloy are measured to ensure they meet specified tolerances.

    Chemical Analysis:

    Purity Testing: To confirm the chemical composition and purity of the alloy, tests like X-ray fluorescence (XRF) and inductively coupled plasma (ICP) are conducted. Trace Elements Analysis: Identifying trace elements is crucial to ensure the alloy's suitability for sensitive applications, especially in electronics and medical fields.

    Mechanical Property Testing:

    Tensile Strength Test: Determines the alloy's strength by measuring its resistance to breaking under tension. Elongation Measurement: Assesses the ductility of the alloy, or how much it can stretch before breaking.

    Non-Destructive Testing (NDT):

    Ultrasonic Testing: Ultrasonic waves are used to detect internal flaws or inhomogeneities. Radiographic Testing: X-rays or gamma rays are used to inspect the internal structure of the tubes, identifying any internal defects.

    Corrosion Resistance Testing:

    The product is exposed to various corrosive agents to ensure its resistance, a key property for its use in chemical processing and medical devices.

    Thickness Measurement:

    Using micrometers or other precise instruments, the exact thickness of the product is verified, as it is a critical factor in many applications.

    Certification and Documentation:

    After passing all tests, the product is certified. A report is provided to the buyer detailing the tests conducted and their results, ensuring traceability and quality assurance.

    Mechanical Property Testing

    Non-Destructive Testing (NDT)

    FAQs of TZM Alloy

    • What are the key properties of TZM Alloy? 
       

      TZM alloy is known for its excellent high-temperature strength, creep resistance, and high recrystallization temperature. It also offers good thermal conductivity and low thermal expansion, making it ideal for applications that require stability and performance at elevated temperatures.

    • How does the addition of titanium and zirconium enhance TZM Alloy? 
       

      The addition of titanium and zirconium to molybdenum increases the alloy's high-temperature strength and improves its creep resistance. These elements form stable carbides that inhibit grain growth at elevated temperatures, enhancing the alloy's overall mechanical properties and performance.

    • What are the available forms and sizes of TZM Alloy? 
       

      We offer TZM alloy in various forms, including rods, sheets, plates, and custom machined components. Sizes can be customized to meet specific requirements, ensuring that our clients receive the exact dimensions needed for their applications.

    • What are the typical applications of TZM Alloy? 
       

      TZM alloy is widely used in industries such as aerospace, defense, and manufacturing for components that experience high temperatures and stress. Common applications include:

      • Rocket nozzles
      • Furnace components
      • Hot runner nozzles in plastic injection molding
      • Heat shields and structural components in high-temperature environments
    • Can TZM Alloy be customized for specific applications? 
       

      Compared to pure molybdenum, TZM alloy offers significantly improved properties, including:

      • Improved creep resistance
      • Higher recrystal
      • zation temperature
      • Better high-temperature strength
    • What support does AEM Metal offer for choosing Tantalum products? 
       

      Yes, we offer customization services to tailor TZM alloy to specific application requirements. Our team works closely with clients to understand their needs and provide solutions.

    • Do you offer bulk discounts for large orders? 
       

      Yes, we offer competitive pricing, including discounts on large volume orders.

    • How can I order TZM Alloy from AEM Metal? 
       

      Ordering is simple. Start by sending us an inquiry. We'll respond with an official quote. If our products and prices meet your needs, issue a PO or we'll send a PI for your purchase.

    • What is the lead time for Tantalum orders? 
       

      It usually takes 3-4 weeks. Lead times can vary based on the order size and customization requirements.

     

    Request an TZM Alloy Quote for Your Projects Now

    Solution about TZM alloy? Our experts are here to help. Contact us for advice on choosing and using molybdenum alloy.
    Get a quote now or let us know what you're looking for and we will get back to you soon!
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