At AEM METAL, we are dedicated to excellence and innovation in the production of titanium rods. As a leading supplier, our company ensures superior quality through advanced manufacturing techniques and rigorous quality control processes. Our commitment to precision and durability sets us apart in the industry.
Our titanium rods are renowned for their remarkable strength, lightweight properties, and exceptional corrosion resistance. By utilizing the finest raw materials and adhering to stringent production standards, AEM METAL delivers products that offer unparalleled performance and longevity. Choose AEM METAL for titanium rods that exemplify quality and reliability.
Size | Diameter : 3 mm - 600 mm |
---|---|
Material | Gr.1, Gr.2, Gr.3, Gr.4, Gr.5, Gr.7, Gr.9, Gr.23, etc. |
Standard | ASTM B348, ASTM F67, AMS 4928, ASTM F136,etc. |
Surface | Black, pickling, sand-blasting, polished |
Shape | Square bar, round bar, hexagonal bar, etc. |
Condition | Cold rolled(Y), hot rolled(R), annealed (M), quenching (C) |
N | C | H | Fe | O | Al | V | Pa | Mo | Ni | Ti | |
---|---|---|---|---|---|---|---|---|---|---|---|
Gr. 1 | 0.03 | 0.08 | 0.015 | 0.2 | 0.18 | / | / | / | / | / | Remaining |
Gr. 2 | 0.03 | 0.08 | 0.015 | 0.3 | 0.25 | / | / | / | / | / | Remaining |
Gr. 3 | 0.05 | 0.08 | 0.015 | 0.3 | 0.35 | / | / | / | / | / | Remaining |
Gr. 4 | 0.05 | 0.08 | 0.015 | 0.5 | 0.4 | / | / | / | / | / | Remaining |
Gr. 5 | 0.05 | 0.08 | 0.015 | 0.4 | 0.2 | 5.5~6.75 | 3.5~4.5 | / | / | / | Remaining |
Gr. 7 | 0.03 | 0.08 | 0.015 | 0.3 | 0.25 | / | / | 0.12~0.25 | / | / | Remaining |
Gr. 9 | 0.03 | 0.08 | 0.015 | 0.25 | 0.15 | 2.5~3.5 | 2.0~3.0 | / | / | / | Remaining |
Gr.12 | 0.03 | 0.08 | 0.015 | 0.3 | 0.25 | / | / | / | 0.2~0.4 | 0.6~0.9 | Remaining |
Grade | Tensil Strength (min) | Yeild Strength (min) | Elongation(%) | ||
---|---|---|---|---|---|
ksi | MPa | ksi | MPa | ||
1 | 35 | 240 | 20 | 138 | 24 |
2 | 50 | 345 | 40 | 275 | 20 |
3 | 65 | 450 | 55 | 380 | 18 |
4 | 80 | 550 | 70 | 483 | 15 |
5 | 130 | 895 | 120 | 828 | 10 |
7 | 50 | 345 | 40 | 275 | 20 |
9 | 90 | 620 | 70 | 438 | 15 |
12 | 70 | 438 | 50 | 345 | 18 |
Our titanium rods are manufactured to the highest industry standards, ensuring exceptional quality and performance.
Engineered for maximum durability, our titanium rods offer outstanding strength-to-weight ratios.
Each rod is crafted with meticulous attention to detail, ensuring precise dimensions and reliable performance.
We offer tailored titanium rod solutions to meet your specific requirements, ensuring you get exactly what you need.
Our efficient production and logistics ensure timely delivery of your titanium rods, keeping your projects on schedule.
The first step in manufacturing titanium rods is acquiring high-quality titanium materials. This ensures that the purity and impurity content of the raw materials meet stringent industry requirements. Selecting premium raw materials is crucial for achieving the desired properties in the final product.
Then the raw titanium material is cut into rods of the required length. This process typically involves using titanium alloy tools, which are specially designed to handle the hardness and resilience of titanium. The precision of the cutting process ensures that the rods have accurate dimensions and a high-quality surface finish.
The cut titanium rods are then formed into the desired shape and size through either hot or cold processing methods. Techniques such as hot rolling, cold extrusion, and forging are commonly used. These methods allow for the titanium rods to be molded and sized to meet specific requirements, enhancing their structural integrity and performance.
After the initial forming, precision processing is conducted to refine the titanium rods further. Processes such as drilling, milling, and turning are employed to achieve the required surface quality and dimensional accuracy. This stage is critical for ensuring that the titanium rods meet exact specifications and performance standards.
Surface treatment is an essential step to enhance the properties of titanium rods. Methods like pickling and polishing are used to remove the oxide layer and any impurities on the surface. This not only improves the surface finish but also significantly enhances the corrosion resistance of the titanium rods, making them more durable and reliable.
A thorough visual inspection is the first step in quality control. Inspectors examine the titanium rods for any surface defects, such as cracks, scratches, or discolorations. Visual inspection helps identify obvious issues that could affect the rod's performance and ensures the rods meet aesthetic and surface quality standards.
Accurate dimensional measurements are critical to ensure that the titanium rods meet specified size requirements. Tools such as micrometers, calipers, and coordinate measuring machines (CMM) are used to measure the diameter, length, and any other critical dimensions of the rods. This ensures that the rods conform to the required tolerances and specifications.
To verify the purity and alloy composition of the titanium rods, a chemical analysis is performed. Techniques such as X-ray fluorescence (XRF) spectroscopy or optical emission spectrometry (OES) are commonly used. This analysis ensures that the rods contain the correct alloying elements and meet the required chemical composition standards.
Mechanical properties of the titanium rods are tested to ensure they meet the necessary strength and durability standards. Common tests include:
Ultrasonic testing is a non-destructive method used to detect internal flaws or inconsistencies within the titanium rods. High-frequency sound waves are passed through the rod, and the reflections are analyzed to identify any internal defects, such as voids or inclusions. This ensures the structural integrity of the rods.
Eddy current testing is another non-destructive testing method used to identify surface and near-surface defects. By inducing electrical currents in the titanium rod and measuring the response, inspectors can detect any anomalies or inconsistencies that could indicate defects.
Surface roughness testing measures the finish of the titanium rod's surface. Using profilometers or other surface roughness measuring instruments, the surface texture is quantified to ensure it meets the required smoothness and finish standards.
Corrosion resistance is a critical property of titanium rods. Corrosion testing involves exposing the rods to corrosive environments and measuring their resistance to corrosion over time. This ensures that the rods will perform well in demanding applications where corrosion resistance is vital.
Fatigue testing evaluates the titanium rod's ability to withstand cyclic loading and unloading over time. This test is crucial for applications where the rods will experience repeated stress cycles, ensuring their long-term durability and reliability.
Titanium rods play a crucial role in the medical field, particularly in orthopedics. Orthopedic surgeons prefer titanium alloy rods for bone replacements due to their exceptional strength and stability. These rods are used to replace broken bones, providing patients with robust and reliable support. For pediatric orthopedics, expanding titanium rods are invaluable as they can be attached to joints and grow with the child's bones, reducing the need for multiple surgeries. These expanding rods are also suitable for larger bone replacements in adults, such as leg bones, offering long-term solutions with minimal surgical intervention.
The aerospace industry relies heavily on titanium rods for their high strength-to-weight ratio and ability to withstand extreme temperatures and conditions. Titanium rods are integral to the structure and skin of aircraft, including airframes, landing gear components, and engine parts. They are also critical in space exploration vehicles and satellites, where their lightweight nature and resistance to extreme temperatures ensure reliability and performance under demanding conditions.
In the automotive sector, titanium rods are essential for enhancing vehicle performance, particularly in high-performance racing cars and luxury vehicles. Titanium rods help reduce weight, improve fuel efficiency, and enhance engine performance. They are also used in exhaust systems and suspension components due to their excellent resistance to corrosion and fatigue, contributing to the longevity and reliability of automotive parts.
Titanium rods are widely used in sports equipment, offering athletes lightweight yet durable options that enhance performance. They are found in bicycle frames, golf clubs, and hiking equipment, where their low density makes them easier to carry without compromising strength. This combination of lightness and durability helps athletes achieve better performance while maintaining the reliability of their equipment.
Titanium rods are invaluable in marine environments due to their excellent corrosion resistance in saltwater. They are used in boat hulls, propeller shafts, and underwater pipelines, where they provide long-lasting durability and reliability. This makes them ideal for critical marine structures and equipment that must withstand harsh conditions.
In industrial settings, titanium rods are used in chemical processing equipment, offshore oil rigs, and power generation plants. Their resistance to corrosion and high temperatures makes them suitable for demanding industrial applications, ensuring longevity and minimal maintenance requirements.
The electronics industry utilizes titanium rods for their non-magnetic properties and durability. They are employed in consumer electronics such as smartphones and laptops, where their robust nature ensures the longevity and reliability of electronic devices.
Titanium rods are also used in architectural structures and sculptures due to their aesthetic appeal, corrosion resistance, and longevity. They provide a modern, sleek look while offering the structural integrity needed for long-lasting architectural projects.
Yes, titanium rods can be customized to meet specific application requirements. Through alloying, varying the manufacturing process, or applying different surface treatments, titanium rods can be tailored to achieve desired properties such as enhanced strength, corrosion resistance, and specific dimensions.
Titanium is a highly recyclable material, making titanium rods an environmentally friendly choice. Their long lifespan and resistance to corrosion reduce the need for frequent replacements, minimizing environmental impact. Additionally, the lightweight nature of titanium rods contributes to energy savings in applications like aerospace and automotive, further enhancing their environmental benefits.
Yes, titanium rods can be welded, but the process requires specific techniques to prevent contamination. Welding titanium requires an inert gas shield, typically argon, to protect the weld area from atmospheric contamination. The main challenges include maintaining a clean environment and ensuring proper shielding to avoid defects such as oxidation and embrittlement.
Titanium rods should be stored in a clean, dry environment to prevent contamination and potential corrosion. They should be kept away from chemicals, moisture, and direct sunlight. Proper storage conditions help maintain the material's integrity and performance characteristics. It is also important to handle titanium rods with care to avoid scratches and dents that could affect their structural properties.
Titanium rods are packaged carefully to prevent damage during transportation. They are typically wrapped in protective materials such as foam, plastic, or bubble wrap and then placed in sturdy, moisture-resistant wooden crates or metal containers. This packaging protects them from physical damage, contamination, and corrosion during shipping. Additionally, each package is labeled with handling instructions to ensure proper care is taken during loading, transport, and unloading.
Titanium rods perform exceptionally well in cryogenic conditions, maintaining their strength and toughness at extremely low temperatures. This makes them suitable for use in applications like cryogenic storage tanks, superconducting magnets, and other equipment that operates in cryogenic environments. Unlike many other materials that become brittle at low temperatures, titanium remains ductile and reliable.
Machining titanium rods can be more challenging compared to other metals due to titanium's high strength and low thermal conductivity. Specialized cutting tools, cooling systems, and machining techniques are often required to achieve precision and maintain tool longevity during titanium rod processing.
Our technical support team is dedicated to assisting you throughout the entire process, from selecting the right titanium rods to providing after-sales service.
We typically opt for UPS, DHL, or FedEx. However, for shipments over 100 kg, sea transportation is an option. Feel free to specify your preferred shipping method.
Delivery typically takes 3-4 weeks, subject to the product's complexity, quantity, and order volume. Please also understand that if transportation volume accumulates during holidays, the delivery time may be slower.
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