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    Titanium Mesh

    Titanium Mesh
  • Titanium Mesh
  • Titanium Mesh
  • Titanium Mesh
  • Titanium Mesh
  • Precision and Strength Combined: AEM METAL Titanium Mesh

    At AEM METAL, Our titanium sheet mesh is expertly expanded from high-quality titanium sheets, ensuring exceptional durability and performance. Additionally, we provide titanium wire mesh, meticulously woven from premium titanium wire to deliver unparalleled reliability in various applications. For those requiring specific configurations, our titanium stamped mesh features circular holes with a minimum 1mm diameter opening, perfect for specialized needs.

    Beyond our primary mesh products, AEM METAL also offers specialized titanium mesh baskets and MMO (Mixed Metal Oxide) mesh anodes crafted from our superior titanium mesh. These products are designed to meet the highest industry standards, providing excellent corrosion resistance and longevity.

    Titanium wire mesh: Plain weaved by titanium wire, or specially weaved.
    Titanium mesh: Expanded and stamped by titanium sheet.
    Titanium basket & MMO anode: Assembled by titanium mesh and titanium wire mesh and coated with mixed metal oxides.

    Specifications of Titanium Sheet Mesh

    Item Name Titanium Expanded Mesh Titanium Stamped Mesh
    Material Gr1, Gr2 (CP Ti) Gr1, Gr2 (CP Ti)
    Processing Expanded Stamped
    Opening Shape & Size Diamond openings, per following specifications Circular holes or other custom shape. Opening size larger thanTitanium sheet thickness.
    Overall Size Per following specifications Max: 1m width x 2m length maximum

    Opening Size and Mesh Overall Size for Titanium Expanded Mesh

    Sheet Thickness Width x Length Mesh Open Size Mesh Stem
    0.3mm ~0.8mm0.8mm~2.0mm 1000mm x 2000mm1000mm x 3000mm 50mm x 25mm 2.0mm
    20mm x 10mm 2.0mm
    20mm x 7mm 2.0mm
    16mm x 8mm 1.5mm-2.0mm
    15mm x 5.5mm 1.5mm-2.0mm
    13mm x 7mm 1.5mm-2.0mm
    12.5mm x 4.5mm 1.5mm-2.0mm
    12.5mm x 6mm 1.5mm-2.0mm
    10mm x 5mm <1.0mm
    8mm x 5mm <0.8mm
    6mm x 3mm <0.6mm
    4.6mm x 2.5mm <0.6mm
    4mm x 3mm <0.3mm
    3mm x 2mm <0.3mm

    Specifications of Titanium Wire Mesh

    Item Type
    Material Titanium wireGr1, Gr2, Gr5Dia.: 0.05mm-10.0mm Black CP Ti wire, Gr5(ASTM B863) Shipbuilding and seawater filtration, etc.
    Polished CP Ti wire (ASTM B863) Making electrode and current collection grid, fine chemicals filtration
    Medical Ti wire(ASTM F136) Making medical parts and equipment
    Mesh 1-150 mesh Aperture rate: 10%-90% Size: 10mm-1000mm width x length, in roll. Regularly max L: 30m
    Processing Plain weaving
    Properties Acid and alkali resistance, high strength, high temperature resistance and wear resistance.
    Application Used in acid, and alkali environments, as a sieve in the petroleum industry and chemical fiber industry, pickling in electroplating industrial, food, medicine, machinery manufacturing, and other industries. Titanium gas-liquid filter, titanium current collector, titanium mesh demister.

    Why Choose AEM METAL-Key Benefits of Our Titanium Mesh

    Unmatched Durability

    Our titanium mesh products are engineered to withstand harsh environments and resist corrosion, ensuring longevity and consistent performance in even the most demanding applications.

    Excellent Heat Resistance

    Our titanium mesh maintains structural integrity and performance at high temperatures, making it suitable for applications involving extreme heat and thermal cycling.

    Precision Engineering

    With meticulous attention to detail, our titanium mesh is manufactured to meet exacting standards, guaranteeing precise openings and consistent quality across all our products.

    High Customizability

    We offer customized solutions to meet specific requirements, including varying mesh sizes, shapes, and configurations, ensuring our products perfectly match your project's needs.

    Expert Support and Service

    Our team of experts is dedicated to providing exceptional customer service, offering technical support and guidance to help you select the best titanium mesh products for your specific needs.

    How to Manufacture Titanium Mesh

    Material Preparation
    Mesh Formation
    Mesh Assembly
    Heat Treatment
    Surface Treatment
    Final Processing

    Material Preparation

    Titanium Alloy Selection: Choose the appropriate titanium alloy based on the desired properties of the mesh, such as strength, corrosion resistance, or biocompatibility. Common alloys include Grade 1, Grade 2, and Grade 5 (Ti-6Al-4V).

    Mesh Formation

    • Sheet Expansion (for Titanium Sheet Mesh): Start with titanium sheets. Use mechanical or hydraulic expanding techniques to create a mesh pattern by stretching and expanding the metal sheet, forming uniform openings.
    • Woven Mesh (for Titanium Wire Mesh): Cut titanium wire into appropriate lengths. Weave the wires together using a loom or weaving machine to create a grid pattern. The wires can be woven in different configurations, such as plain weave or twill weave, depending on the application.
    • Stamped Mesh (for Titanium Stamped Mesh): Use stamping presses to cut and form the mesh with circular or custom-shaped holes from titanium sheets. The stamping process allows for precise hole sizes and patterns.

    Mesh Assembly

    Joining and Securing: For certain types of mesh, such as titanium mesh baskets or MMO mesh anodes, the individual mesh pieces are assembled and joined together using welding, soldering, or other securing methods to form the final product.

    Heat Treatment

    • Annealing: Heat-treat the titanium mesh to relieve stresses and improve material properties. The annealing process involves heating the mesh to a specific temperature and then cooling it in a controlled manner.
    • Additional Heat Treatment (if needed): For specific applications, additional heat treatments may be applied to enhance the mesh's strength or other properties.

    Surface Treatment

    • Cleaning: Remove any contaminants, such as oils, residues, or oxides, from the surface of the titanium mesh using ultrasonic cleaning or acid pickling.
    • Surface Finishing: Apply surface treatments, such as sandblasting, polishing, or anodizing, to achieve the desired surface finish and improve appearance or functionality.

    Final Processing

    Cutting and Shaping: If required, cut and shape the titanium mesh to fit specific applications or packaging requirements.

    Commitment to Quality Assurance

     

    Material Certification and Verification

    Chemical Composition Analysis: Ensure the titanium used meets the required chemical composition standards through spectrometry or X-ray fluorescence (XRF) analysis.

    Mechanical Properties Testing: Verify mechanical properties such as tensile strength, yield strength, and elongation using standardized tests.

    Dimensional Accuracy and Consistency

    Microscopic Inspection: Use microscopes to check the uniformity of the mesh openings and the integrity of the weave or expansion patterns.

    Gauge Measurement: Measure the thickness of the titanium mesh with precise calipers or micrometers to ensure it meets specified dimensions.

    Physical and Structural Integrity

    Tensile Testing: Conduct tensile tests to assess the mesh’s strength and ability to withstand applied forces without deforming.

    Fatigue Testing: Evaluate the mesh’s performance under cyclic loading to ensure durability over time.

     

    Corrosion Resistance

    Salt Spray Testing: Perform salt spray tests to simulate harsh environments and evaluate the mesh's resistance to corrosion.

    Electrochemical Testing: Use electrochemical techniques to assess the corrosion behavior of the titanium mesh in different environments.

    Heat Treatment Verification

    Microstructure Analysis: Examine the microstructure using metallographic techniques to verify proper heat treatment and grain structure.

    Hardness Testing: Measure the hardness of the mesh to ensure it meets the specified hardness range for the intended application.

    Non-Destructive Testing (NDT)

    Ultrasonic Testing: Use ultrasonic waves to detect internal flaws or inconsistencies within the mesh.

    Eddy Current Testing: Apply eddy current techniques to identify surface and subsurface defects without damaging the mesh.

    Versatile Applications of Titanium Mesh

     

    Medical Field

    Titanium mesh has extensive applications in the medical field, especially in bone repair and reconstruction surgeries. Due to its excellent compatibility with human tissue, it is commonly used to manufacture artificial bones, joints, and dental implants. Titanium mesh can support and guide bone growth and is used in the repair of cranial defects.

     

    Aerospace

    The lightweight and high-strength properties of titanium mesh make it highly valuable in the aerospace sector. It is used in the structural components of airplanes and spacecraft to reduce weight and improve fuel efficiency.

     

    Chemical and Petroleum Industries

    In the chemical and petroleum industries, titanium mesh is used for filtration and separation processes because of its strong resistance to many corrosive chemicals. This makes it ideal for use in harsh environments where other materials might fail.

     

    Water Treatment

    Titanium mesh is utilized in water treatment facilities for filtration and purification. It is particularly effective in desalination plants and sewage treatment facilities, where its durability and resistance to corrosion ensure long-lasting performance.

     

    Automotive Industry

    In automotive manufacturing, titanium mesh is used in components of exhaust systems due to its high temperature resistance and corrosion resistance. This helps in improving the durability and efficiency of the exhaust system.

     

    Construction and Civil Engineering

    In the construction field, titanium mesh is employed to reinforce concrete structures, enhancing the stability and durability of buildings. Its use in construction improves the overall safety and longevity of the structures.

     

    Energy Sector

    Titanium mesh is used in renewable energy technologies, such as solar and wind energy, for making durable components. Its high strength and resistance to environmental factors make it an ideal material for these applications.

    Exceptional Product Features Compared to Competitors

    Competing Products to Titanium Mesh

    Stainless Steel Mesh: Often used in applications requiring corrosion resistance and strength, such as filtration, sieving, and architectural projects.
    Aluminum Mesh: Known for its lightweight and corrosion-resistant properties, commonly used in air filtration, insect screens, and decorative applications.
    Copper Mesh: Valued for its conductivity and antimicrobial properties, used in electromagnetic shielding, pest control, and arts and crafts.
    Plastic Mesh: Utilized in applications needing flexibility and chemical resistance, such as gardening, aquaculture, and packaging.
    Fiberglass Mesh: Typically used for reinforcement purposes in construction, insulation, and waterproofing.

    How Titanium Mesh Surpasses Its Competitors

    Superior Corrosion Resistance

    Unlike stainless steel and aluminum meshes, titanium mesh exhibits exceptional resistance to corrosion, even in the harshest environments such as marine and chemical industries. This ensures a longer lifespan and reduced maintenance costs, making it more reliable and cost-effective over time.

     

    High Strength-to-Weight Ratio

    Titanium mesh offers a unique combination of high strength and low weight, making it ideal for critical applications where both durability and lightweight are essential, such as in aerospace and medical implants. This surpasses heavier materials like stainless steel, which can add unnecessary weight.

     

    Biocompatibility

    Titanium is non-toxic and biocompatible, making it the preferred material for medical applications, including implants and prosthetics. In contrast, materials like stainless steel can cause adverse reactions in the body, limiting their use in medical fields.

     

    Heat Resistance

    Titanium mesh maintains its structural integrity at high temperatures, outperforming aluminum and plastic meshes. This makes it suitable for applications involving extreme heat, such as in aerospace and industrial processes, where other materials might fail or degrade.

     

    Longevity and Low Maintenance

    Due to its excellent durability and corrosion resistance, titanium mesh requires less maintenance and has a longer operational life compared to stainless steel and aluminum meshes. This results in lower long-term costs and fewer replacements, enhancing its overall value.

     

    Non-Magnetic Properties

    Titanium is non-magnetic, making it ideal for use in electromagnetic-sensitive environments where stainless steel can interfere with electronic equipment. This property is crucial for applications in electronics, medical devices, and certain industrial processes, providing a distinct advantage over magnetic materials.

     

    Frequently Asked Questions About Titanium Mesh

    • How does titanium mesh impact electromagnetic interference (EMI) shielding? 
       

      Titanium mesh is effective for EMI shielding due to its conductive properties. It can be used to create enclosures and barriers that protect sensitive electronic equipment from electromagnetic interference, ensuring proper functioning in environments with high electromagnetic activity.

    • What maintenance is required for titanium mesh? 
       

      Titanium mesh requires minimal maintenance due to its corrosion resistance and durability. Regular cleaning to remove any accumulated debris or contaminants is usually sufficient to maintain its performance and appearance.

    • What are the environmental benefits of using titanium mesh? 
       

      Titanium mesh is environmentally friendly due to its recyclability and long lifespan. It reduces the need for frequent replacements, thereby minimizing waste. Additionally, its corrosion resistance reduces the likelihood of releasing harmful substances into the environment over time.

    • Can titanium mesh be anodized? 
       

      Yes, titanium mesh can be anodized to improve its surface properties and enhance its aesthetic appearance. Anodizing creates a protective oxide layer on the surface, which can be colored to meet specific design requirements, making it ideal for decorative applications.

    • Can titanium mesh be used in combination with other materials? 
       

      Yes, titanium mesh can be used in combination with other materials to enhance performance. For example, it can be combined with polymers or composites to create lightweight and strong hybrid materials for specific applications, such as aerospace and automotive components.

    • How does the surface finish of titanium mesh impact its performance? 
       

      The surface finish of titanium mesh can significantly impact its performance. A smooth, polished finish can reduce friction and wear, while a rough or textured finish can enhance adhesion in composite materials. Surface treatments, such as anodizing or coating, can further improve corrosion resistance and aesthetic appeal.

    • Can titanium mesh be laser-cut? 
       

      Yes, titanium mesh can be precisely cut using laser cutting technology. Laser cutting provides clean edges and allows for intricate shapes and patterns to be created with high precision, making it suitable for custom designs and specialized applications.

    • What technical support and service can I expect from your team? 
       

      Our technical support team is dedicated to assisting you throughout the entire process, from selecting the right titanium mesh to providing after-sales service.

    • What shipping methods do you use to deliver products? 
       

      We typically opt for UPS, DHL, or FedEx. However, for shipments over 100 kg, sea transportation is an option. Feel free to specify your preferred shipping method.

    • How long does it usually take for goods to be delivered? 
       

      Delivery typically takes 3-4 weeks, subject to the product's complexity, quantity, and order volume. Please also understand that if transportation volume accumulates during holidays, the delivery time may be slower.

     

    Request a Titanium Quote Now

    No matter what kind of titanium product you require, our vast experience enables us to manufacture it.
    Contact us for advice on choosing and using titanium.
    Get a quote now or let us know what you're looking for and we will get back to you soon!
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