Tungsten wire is universally used to make tungsten wire resistance for bulbs, lamps. It can also be used to make optical instruments, electric vacuum components, and high-temperature resistant parts. Tungsten wire is characterized by the highest melting point and excellent electric conductivity. It has a high-performance in sintering and high-temperature in recrystallization. For the above features, it can serve a long life in many applications.
Type: Pure tungsten wire, WRe wire, gold-plated tungsten wire
Diameter: 0.01 - 1 mm
Tungsten alloy wire for photovoltaic crystalline silicon cutting has greater development potential than traditional carbon steel busbars due to its high strength, good fatigue resistance, good conductivity, and high potential for thinning wires, and is gradually increasing market penetration.
The Properties of Tungsten Alloy Wire For Photovoltaic Crystalline Silicon Cutting | ||||||||
---|---|---|---|---|---|---|---|---|
Diameter (um) | Min. Tensile Strength (N/mm2) | Min. Breaking Force (N) | ||||||
48 ≤ d ≤ 50 | 5100 | 9.2 | ||||||
46 ≤ d ≤ 48 | 5300 | 8.8 | ||||||
43 ≤ d ≤ 46 | 5300 | 7.7 | ||||||
40 ≤ d ≤ 43 | 5500 | 6.9 | ||||||
37 ≤ d ≤ 40 | 5500 | 5.9 | ||||||
35 ≤ d ≤ 37 | 5500 | 5.3 | ||||||
33 ≤ d ≤ 35 | 5700 | 4.9 | ||||||
31 ≤ d ≤ 33 | 5700 | 4.3 |
Tungsten wire can be processed into extremely fine specifications. Compared with stainless steel of similar specifications, the strength and hardness are greatly improved. It is used to make cut-resistant protective gloves, which can make the gloves lighter, thinner and softer while meeting the same level of cut-resistant performance.
Tungsten gloves can effectively reduce skin irritation, make them more comfortable and flexible to wear, and are suitable for a variety of hand protection occasions. Through excellent design, it is expected to increase the cut resistance level of gloves by more than 2 levels.
Performance Comparison of Tungsten Wire, Stainless Steel Wire And PE | |||||||||
---|---|---|---|---|---|---|---|---|---|
Items | Tungsten Wire | Stainless Steel Wire | PE | ||||||
Universal | High Strength Type | ||||||||
Diameter | 13 - 35 um | 20 - 35 um | 33 - 50 um | 10 - 30 um | |||||
Tensile Strength | 3600 - 4000 N/mm2 | 4800 - 6000 N/mm2 | 1000 N/mm2 | 1000 - 1500 N/mm2 | |||||
Density | 19.3 g/cm3 | 19.3 g/cm3 | 7.85 g/cm3 | 0.91 g/cm3 | |||||
Vickers Hardness | 800 - 850 HV | 950 - 1000 HV | ≤ 210 HV | 50 - 70 HV | |||||
Pulling Force | 1% - 3% | 1% - 3% | 40% - 60% | 10% - 50% | |||||
Cut Resistance (A1-A9) | A5 - A9 | A5 - A9 | A3 - A4 | A2 - A3 | |||||
Flexibility (1-10) | 9 | 8 | 5 | 10 |
Tungsten wire is widely used as filaments in incandescent light bulbs. The high melting point of tungsten allows it to withstand the intense heat generated during illumination.
Tungsten wire is employed in various electronic components, including connectors and electrodes. Its excellent electrical conductivity makes it valuable in ensuring efficient performance in electronic devices.
In the field of microelectronics, tungsten wire is utilized to create conductive paths in semiconductor devices. Its stability and conductivity contribute to the reliability of intricate electronic circuits.
Tungsten wire is used as heating elements in vacuum tubes. Its stability in high-temperature, low-pressure environments is crucial for efficient and controlled heat generation in electronic applications.
Tungsten wire, due to its high melting point and conductivity, is suitable for high-frequency applications such as radiofrequency (RF) antennas and components.
The most popular and legitimate application for gold-plated tungsten is as a corona discharge wire used to produce controlled electrical discharges in filtration and printing, as well as a variety of other processes.
In addition to its use in air ionizers and in printing/photocopying, other interesting commercial and industrial applications of corona discharge include the following:
Diameter |
0.02 – 0.2 mm |
---|---|
Tensile Strength |
56g/mg/200mm |
Gold-Plated Layer |
≥99.99% |
Tungsten Content in The Core |
≥99.92% |
Thickness of The Gold-Plated Layer |
0.3 um ± 10% |
Corrosion Resistance |
Soaked in concentrated nitric acid for 0.5 h at 80℃ |
A | B | C | D | E | |
---|---|---|---|---|---|
301# | 91 | 102 | 300 | 212 | 52 |
302# | 85 | 93 | 300 | 180 | 52 |
280# | 43 | 57 | 280 | 226 | 216 |
266# | 31 | 40 | 268 | 226 | 216 |
220# | 155 | 185 | 220 | 110 | 40 |
125# | 100 | 125 | 125 | 80 | 16 |
124# | 21 | 28 | 124 | 103 | 97 |
120# | 25 | 35 | 120 | 90 | 10 |
119# | 15 | 22 | 120 | 80 | 10 |
118# | 20 | 28 | 118 | 102 | 95 |
110# | 20 | 28 | 110 | 90 | 10 |
106# | 26 | 34 | 106 | 75 | 14 |
100# | 80 | 100 | 100 | 63 | 16 |
58# | 6 | 10 | 61 | 39 | 6.8 |
61# | 28 | 25 | 60 | 44 | 14 |
60# | 20 | 28 | 60 | 40 | 10 |
Tungsten wire is a high-performance material known for its exceptional strength, high melting point, and excellent thermal and electrical conductivity. It is often used in various industrial applications due to its unique combination of properties.
Tungsten wire is available in a range of diameters, from fine wires measured in micrometers to heavier wires used in industrial applications. Common diameters vary depending on the intended use.
Tungsten wire is available in different purity levels. Pure tungsten wire typically exceeds 99.9% purity, while tungsten alloy wire combines tungsten with other elements for specific applications.
Yes, tungsten wire can be customized to meet specific application requirements, including diameter, purity, and coatings. Customization ensures optimal performance in diverse industrial settings.
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Tungsten wire is employed in electronics for various applications, including connectors, electrodes, and as conductive paths in microelectronics. Its excellent electrical conductivity is crucial in electronic components.
Yes, one of the remarkable properties of tungsten wire is its ability to withstand extremely high temperatures. This makes it suitable for applications in high-temperature furnaces and heating elements.
Tungsten wire is used in medical applications, such as X-ray tubes and radiation therapy equipment, where its radiation shielding properties ensure precise diagnostics and safe medical procedures.
Absolutely. Tungsten wire is utilized in aerospace applications for various components, including rocket nozzles and counterweights. Its strength and resistance to high temperatures contribute to aerospace engineering.
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