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    Titanium Wire

    Titanium Wire
  • Titanium Wire
  • Titanium Wire
  • Titanium Wire
  • AEM METAL Titanium Wire: Combining Strength, Durability, and Precision for Your Needs

    At AEM METAL, our titanium wire is renowned for its exceptional strength, durability, and precision. Through rigorous manufacturing processes and strict quality control, we ensure that each spool meets the highest industry standards.

    We are committed to excellence not only in product quality but also in customer service. Our experienced team is dedicated to meeting your specific requirements, providing customized solutions, and ensuring your complete satisfaction. Choose AEM METAL for titanium wire that consistently delivers superior performance.

    Titanium Wire Specifications

    Standard ASTM B863, ASTM B348, ASTM F67, ASTM F136, etc.
    Grade Gr1, Gr2, Gr3, Gr5, Gr23, etc.
    Technique Hot rolled, cold rolling, annealing
    Straight Diameter: 1.0mm-5.0mm ( tolerance: +/-0.05mm )
    Coiled Diameter: 0.01mm-5.0mm
    Length Coils or as per customers' requests
    Surface Black, pickled, polished ( for diameter >1mm )

    Chemical Requirements of Titanium Bar (Nominal %)

      N C H Fe O Al V Pa Mo Ni Ti
    Gr. 1 0.03 0.08 0.015 0.2 0.18 / / / / / bal
    Gr. 2 0.03 0.08 0.015 0.3 0.25 / / / / / bal
    Gr. 3 0.05 0.08 0.015 0.3 0.35 / / / / / bal
    Gr. 4 0.05 0.08 0.015 0.5 0.4 / / / / /  
    Gr. 5 0.05 0.08 0.015 0.4 0.2 5.5~6.75 3.5~4.5 / / / bal
    Gr. 7 0.03 0.08 0.015 0.3 0.25 / / 0.12~0.25 / / bal
    Gr. 9 0.03 0.08 0.015 0.25 0.15 2.5~3.5 2.0~3.0 / / / bal
    Gr.12 0.03 0.08 0.015 0.3 0.25 / / / 0.2~0.4 0.6~0.9 bal

    Tensile Requirements of Titanium Wire

    Grade Tensil Strength (min) Yeild Strength (min) Elongation (%)
    KSI MPa KSI MPa
    1 35 240 20 138 24
    2 50 345 40 275 20
    3 65 450 55 380 18
    4 80 550 70 483 15
    5 130 895 120 828 10
    7 50 345 40 275 20
    9 90 620 70 438 15
    12 70 438 50 345 18

    Why Choose AEM METAL-Key Benefits of Our Titanium Wire

    Superior Quality

    Our titanium wire is manufactured using the finest raw materials and advanced production techniques, ensuring exceptional strength, durability, and precision in every spool.

    Stringent Quality Control

    We implement rigorous quality control measures throughout the manufacturing process, guaranteeing that our titanium wire meets the highest industry standards.

    Customization Options

    We understand that every project is unique. That's why we offer customized solutions tailored to your specific requirements, ensuring the perfect fit for your needs.

    High Corrosion Resistance

    Our titanium wire boasts exceptional resistance to corrosion, making it ideal for use in harsh environments and ensuring a longer lifespan for your applications.

    Excellent Thermal Stability

    Our titanium wire maintains its properties at high temperatures, ensuring reliable performance even in extreme conditions.

    How to Manufacture Titanium Wire

    Wire Embryos
    Grinding
    Oxidation Annealing
    Wire Drawing
    Oxidation Annealing
    Pickling
    Rewinding

    Wire Embryos

    The initial stage involves preparing wire embryos. This usually starts with machining a block of titanium into a shape suitable for further processing, such as a round or square billet. This stage ensures the material is in the correct form for subsequent processing steps.

    Grinding

    Next, the wire blank is passed through a grinding machine to achieve an even circular cross-section. This step is crucial for ensuring uniformity in the wire, facilitating smoother and more consistent processing in later stages.

    Oxidation Annealing

    After grinding, the titanium wire blank undergoes oxidation annealing to improve its plasticity and ductility. During this process, the wire blank is exposed to a high-temperature oxygen environment, forming an oxide layer on the surface. This oxide layer enhances the material's processing properties, making it easier to draw into fine wires.

    Wire Drawing

    The oxidized and annealed wire blank is then fed into a wire drawing machine. Through a series of drawing processes, the wire is gradually reduced to the desired diameter. Controlling the speed and intensity of the drawing process is critical to ensure the wire's size and quality meet the required specifications.

    Oxidation Annealing

    After the initial drawing, the filaments undergo a second round of oxidation annealing. This step is essential to eliminate any stress generated during the drawing process and to further improve the mechanical properties of the wire, ensuring it remains ductile and strong.

    Pickling

    The annealed filaments may have oxides or other impurities on their surface. To remove these, the filaments are subjected to a pickling process, which involves immersing them in an acid solution to clean the surface thoroughly.

    Rewinding

    Finally, the clean filaments are rewound into coils for subsequent storage, transportation, and further processing. This step ensures the wire is neatly organized and ready for use in various applications.

    Commitment to Quality Assurance

     

    Chemical Composition Analysis

    • Spectroscopy: Techniques like X-ray fluorescence (XRF) or inductively coupled plasma mass spectrometry (ICP-MS) are used to analyze the chemical composition of titanium wire. This ensures the material meets the specified alloy composition and contains the correct proportions of titanium and other alloying elements.

    Mechanical Properties Testing

    • Tensile Testing: This test measures the wire's tensile strength, yield strength, and elongation. A sample of the wire is subjected to tension until it breaks, and the data collected helps determine its mechanical properties.
    • Hardness Testing: Methods such as the Rockwell or Vickers hardness test measure the wire's resistance to deformation. This helps ensure the wire has the necessary hardness for its intended application.
    • Fatigue Testing: This test evaluates the wire's ability to withstand cyclic loading. It helps predict the wire's lifespan and performance under repeated stress.

    Dimensional and Surface Quality Inspection

    • Micrometry and Laser Gauging: These tools measure the wire's diameter and ensure it meets precise specifications. Consistency in diameter is crucial for applications that require uniformity.
    • Surface Inspection: Visual inspections and surface roughness measurements detect any surface defects, such as cracks, pits, or irregularities. High-quality surface finish is essential for many applications, especially in medical and aerospace industries.
     

    Non-Destructive Testing (NDT)

    • Ultrasonic Testing: This method uses high-frequency sound waves to detect internal defects, such as voids or inclusions, within the wire. It helps ensure the internal integrity of the material.
    • Eddy Current Testing: This technique detects surface and near-surface defects using electromagnetic induction. It is particularly useful for identifying cracks, corrosion, and other surface anomalies.

    Metallographic Examination

    • Microscopy: Optical or electron microscopy examines the microstructure of the titanium wire. This analysis can reveal grain size, phase distribution, and the presence of any microstructural defects.

    Corrosion Resistance Testing

    • Salt Spray Test: This accelerated corrosion test exposes the wire to a saline mist environment to evaluate its resistance to corrosion. This is important for applications where the wire will be exposed to harsh environments.
    • Electrochemical Testing: Techniques like potentiodynamic polarization measure the wire's corrosion rate and its behavior in different environments.

    Versatile Applications of Titanium Wire

     

    Aerospace

    Titanium wire is crucial in the aerospace industry due to its remarkable strength-to-weight ratio and corrosion resistance. It is used in various aircraft components such as fasteners, springs, and electrical connectors. The lightweight nature of titanium wire helps reduce overall aircraft weight, improving fuel efficiency and performance while its durability ensures long-lasting functionality in demanding environments.

     

    Medical

    In the medical field, titanium wire's biocompatibility and resistance to bodily fluids make it ideal for surgical implants. It is commonly used in bone screws, dental wires, and cardiovascular stents. Titanium wire's ability to integrate well with human tissue and resist corrosion from bodily fluids ensures its reliability and longevity in medical applications.

     

    Chemical Processing

    Titanium wire is employed in the chemical processing industry for handling corrosive chemicals and acids. It is used in equipment such as valves, fittings, and mesh screens. The material's exceptional resistance to corrosion ensures that it can withstand harsh chemical environments, reducing the risk of equipment failure and extending the service life of components.

     

    Electronics

    In the electronics sector, titanium wire is utilized for wire bonding, connectors, and antennas. Its conductive properties, combined with resistance to corrosion, make it suitable for various electronic devices. Titanium wire's reliability in these applications helps ensure stable performance and longevity of electronic components.

     

    Automotive

    In the automotive industry, titanium wire is employed in components such as exhaust systems, springs, and suspension parts. Its lightweight nature helps improve vehicle performance by reducing overall weight, while its high strength ensures durability and reliability in demanding automotive applications.

     

    Jewelry

    Titanium wire is favored in high-end jewelry for its hypoallergenic properties, durability, and aesthetic versatility. It can be anodized to produce a wide range of colors, making it an attractive choice for intricate designs. Its resistance to tarnishing and scratching ensures that jewelry made from titanium wire maintains its appearance over time.

     

    Sports and Recreation

    Titanium wire is used in sports equipment like bicycle frames, fishing rods, and golf club shafts due to its lightweight and durable properties. Its strength and ability to withstand high stresses make it an ideal material for enhancing the performance and longevity of sporting gear.

     

    Art and Design

    Artists and designers use titanium wire in sculptural works and architectural installations due to its malleability and visual appeal. The wire's ability to be shaped into complex forms and its sleek, modern look make it a popular choice for creating striking visual elements in art and design projects.

    Exceptional Product Features Compared to Competitors

    Superior Strength-to-Weight Ratio

    • Compared to Steel: Titanium wire is significantly lighter than steel while offering comparable or greater strength. This makes it ideal for aerospace and automotive applications where weight reduction is critical without compromising structural integrity.
    • Compared to Aluminum: Titanium wire is much stronger than aluminum, providing superior load-bearing capacity. This is crucial in applications that dem+and high strength and low weight.
     

    Outstanding Corrosion Resistance

    • Compared to Copper: Titanium wire offers exceptional resistance to corrosion, making it suitable for use in marine and chemical processing industries where copper would quickly degrade.
    • Compared to Steel: Unlike steel, titanium wire does not rust, ensuring longer lifespan and reliability in corrosive environments.
     

    High Temperature Stability

    • Compared to Aluminum: Titanium wire maintains its mechanical properties at higher temperatures than aluminum, making it ideal for high-temperature applications.
    • Compared to Brass: Titanium wire offers superior thermal stability, ensuring consistent performance in extreme conditions where brass would fail.
     

    Biocompatibility

    • Compared to Certain Alloys: Titanium wire is biocompatible, making it safe for medical and dental applications, unlike some alloys that may cause adverse reactions.
    • Compared to Plastics: Titanium wire is a more durable and long-lasting option for implants and medical devices, providing strength and compatibility that plastics cannot match.
     

    Enhanced Fatigue Resistance

    • Compared to Aluminum: Titanium wire provides superior fatigue resistance, ensuring a longer service life in applications subject to cyclic loading and stress.
    • Compared to Stainless Steel: While stainless steel offers good fatigue resistance, titanium wire surpasses it, providing even greater reliability in demanding applications.
     

    Frequently Asked Questions About Titanium Wire

    • Can titanium wire be customized for specific applications? 
       

      Yes, titanium wire can be customized for specific applications. It can be manufactured in various diameters, lengths, and alloy compositions to meet the unique requirements of different industries. Customization ensures that the titanium wire provides optimal performance for its intended use.

    • What factors should be considered when selecting titanium wire for an application? 
       

      When selecting titanium wire for an application, consider factors such as the required strength, weight, corrosion resistance, temperature stability, and biocompatibility. Additionally, the specific environmental conditions and performance requirements of the application should be taken into account to ensure the titanium wire meets all necessary criteria.

    • Can titanium wire be welded? 
       

      Yes, titanium wire can be welded using specialized welding techniques. TIG (Tungsten Inert Gas) welding is commonly used for titanium due to its ability to create high-quality welds with minimal contamination. Proper shielding with inert gas, such as argon, is crucial to prevent oxidation and ensure strong, durable welds.

    • Can titanium wire be anodized for different colors? 
       

      Titanium wire can be anodized to produce a variety of colors. The anodizing process involves an electrochemical treatment that creates an oxide layer on the surface of the titanium. By varying the voltage during this process, different thicknesses of the oxide layer can be achieved, resulting in a range of colors without the use of dyes or pigments.

    • What are the storage requirements for titanium wire? 
       

      Titanium wire should be stored in a clean, dry environment to prevent contamination and oxidation. It is important to avoid contact with other metals and corrosive substances. Proper storage conditions ensure that the titanium wire retains its quality and performance characteristics over time.

    • What are the safety considerations when working with titanium wire? 
       

      When working with titanium wire, it is important to follow standard safety protocols for handling metal materials. Titanium dust and shavings can be flammable, so appropriate measures should be taken to prevent fire hazards. Additionally, proper ventilation and protective equipment should be used when cutting, grinding, or welding titanium to avoid inhaling metal particles.

    • Are there any environmental benefits to using titanium wire? 
       

      Titanium wire offers several environmental benefits. Its high strength-to-weight ratio can contribute to fuel efficiency and reduced emissions in aerospace and automotive applications. Additionally, its corrosion resistance leads to longer-lasting products, reducing the need for frequent replacements and minimizing waste. Titanium is also fully recyclable, contributing to sustainable material usage.

    • What technical support and service can I expect from your team? 
       

      Our technical support team is dedicated to assisting you throughout the entire process, from selecting the right titanium wires to providing after-sales service.

    • What shipping methods do you use to deliver products? 
       

      We typically opt for UPS, DHL, or FedEx. However, for shipments over 100 kg, sea transportation is an option. Feel free to specify your preferred shipping method.

    • How long does it usually take for goods to be delivered? 
       

      Delivery typically takes 3-4 weeks, subject to the product's complexity, quantity, and order volume. Please also understand that if transportation volume accumulates during holidays, the delivery time may be slower.

     

    Request a Titanium Quote Now

    No matter what kind of titanium product you require, our vast experience enables us to manufacture it.
    Contact us for advice on choosing and using titanium.
    Get a quote now or let us know what you're looking for and we will get back to you soon!
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