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    Spherical Nickel Powder

    Spherical Nickel Powder
  • Spherical Nickel Powder
  • Spherical Nickel Powder
  • Spherical Nickel Powder
  • Nickel Powder

    Nickel powder can be divided into electrolytic nickel powder, reduced nickel powder, and atomized nickel powder.
     
    These are widely used in a different areas. The electrolytic nickel powder and reduced nickel powder are the main materials for powder metallurgy. These powders are commonly used in synthetic diamond tools, cemented carbide, electrometallurgy, machinery, energy, and other industrial sectors. The atomized nickel powder is irregularly shaped, used primarily in high specific gravity alloys, diamond diamonds, special welding rods, surface coating, and powder metallurgy parts.
     

    AEM spherical nickel powder is controlled by its particle size and apparent density range. It is the combination of fine particle size, dendritic surface, high purity, and unique shape that have spurred a long list of applications, including high purity magnetic alloys, silver-nickel electrical contacts, welding electrodes, anti-seize lubricants, friction components, nickel catalysts, roll compacted strip, and organo-nickel compounds.


    AEM high purity filamentary powder that has been screened to remove large or agglomerated particles. It is used in conductive coatings, adhesives, and gaskets. Filamentary powder's excellent corrosion resistance, good conductive properties, and unique filamentary shape make it very useful in radio frequency and electromagnetic shielding coatings. If small amounts are added to coil coatings, it enhances weldability.

    Nickel Powder Applications

    Powder metallurgy industry.
    Chemical industry for the chemical reactions.
    Welding
    Diamond tools
    Hard alloy
    Electric conductive slurry
    Electronic materials
    MLCC

    AEM provides nickel powder and nickel-based alloy powders in high-quality with great density. Please contact us if you didn't find the powders you need. The powder sizes can be customized as per customers' requests.

    Nickel Metal powder


    Nickel metal powder is hard to dissolve in sulphuric acid, but easily it dissolves in nitric acid. Nickel powder is a catalyst in numerous chemical reactions, welding, powder metallurgy, and magnet manufacturing.
     
    Grade Product Name Chemical Composition (wt%) Particle Size Melting Point (℃) Apparent Density (g/cm3) Flow Rate Properties
    Ni-1 Electrolytic Nickel Powder  Ni+ Co:  ≥ 99.5%
    Other: ≤ 0.5%
     -200 mesh
     -300 mesh
    Customized sizes avaliable
    1455℃ 1.20 - 1.40       - Gray-black dendritic powder
    Ni-2 Reduced Nickel Powder  Ni:  ≥ 99.5%
    C:  ≤ 0.08%
    Other: ≤ 0.3%
     ≤ 5 um
    Customized sizes avaliable
    1455℃ 1.0 - 2.0      - Gray-black dendritic powder
    Ni-3 Atomized Nickel Powder Ni+ Co:  ≥ 99.8%
    C:  ≤ 0.03%
    Fe:  ≤ 0.04%
    Si:  ≤ 0.03%
    Other: ≤ 0.5%
     -200 mesh
    Customized sizes avaliable
    1455℃ 1.8 - 4.8  ≤ 30 S/50g Gray quasi-spherical powder

    Nickel Alloy Powder (Thermal Sparaying and Welding Powder)


    These powders include Ni-B-Si, Ni-Cr-B-Si, Ni-Cr-B-Si-P, Ni-Cr-B-Si-Cu-Mo, Ni-Cr-B-Si-W, Ni-Cr, and Ni-Cu alloys. These are used for applications with excellent corrosion resistance or oxidation resistance. Under 500℃, they have excellent low-stress abrasion and adhesive wear resistance. These powders can be applied to a variety of processes, such as oxyacetylene spraying or overlaying. Plasma transferred are (PTA) overlaying, plasma spraying, laser overlaying, induction melting overlaying, centrifugal casting, 3D printing, and powder metallurgical processing. Key applications include valve gates, ball valve surface, valve seats, pistons, plastics extruder screws, glass molds, steel mill rolls, wire drawing rolls, oil pumping shafts, fan blades, screw conveyors, and tungsten carbide tools.

    Nickel Base Self-Melting Alloy Powder

    Grade Hardness(HRC) Chemical Composition Other Particle Size (mesh) Application
    C Cr Si W Fe Mo Ni Co Mn B
    Ni15AA 15 0.03 0.46 2.3   0.46   Bal   0.09 0.9 Cu:20.0 180/500 Bonding layer for WC coating
    Ni20M 20 0.03 4.5 2       Bal     0.7   180/500 Glass molds or other molds
    Ni22AA 22 0.2 0.1 2.85   0.5   Bal   0.5 1.45   180/500、100/270 Glass molds or other molds
    Ni22M1 26 0.03 0.5 3   0.5   Bal   0.5 1   180/500 Glass molds or other molds
    Ni25 25 0.2   3.5   8   Bal     1.5   180/500、150/300 Glass molds or other molds
    Ni28M 28 0.05 0.1 2.8       Bal     1   180/500 Glass molds or other molds
    Ni30AA 30 0.15Max 2.5 2.6   1   Bal   0.3 1.4   180/500、150/300 Rails, gear teeth
    Ni31M 31 0.05Max 4 2.4   3   Bal     0.9   180/500 Glass molds or other molds
    Ni31M1 32 0.05Max 3.5 3.2   3.0Max 0.1 Bal   0.3 0.9   180/500 Glass molds or other molds
    Ni35AA 35 0.2 4 3.2   1.4   Bal   0.1 1.6   150/300 Glass molds or value seats
    Ni35 35 0.3 10.5 3.5   10   Bal     2   150/300 Glass molds or other molds
    Ni36M 36 0.05Max 4 2.5   3.0Max   Bal   0.5Max 1.1   180/500 Glass molds or other molds
    Ni37M 35 0.15 4.5 2.8       Bal   0.5Max 1   180/500 Glass molds, forging dies and heads
    Ni40AA 40 0.3 7.5 3.5   2.3 0.1 Bal     1.7   150/300 Screw conveyors, forging mold parts
    Ni46M 46 0.05 6.54 2.8   1   Bal     1   180/500 Glass molds or other molds
    Ni50AA 50 0.45 11 4   2.7 1 Bal     2.2   150/300 Forging heads, valves
    Ni55 53 0.4 15 4.3   5.0Max 2.5 Bal     3.1   150/300 、53/20μm Grinding tools, cam gears, pistons, exhaust valves
    Ni65AA 56 1 18 5.3   5.0Max   Bal     1.9   100/270  Forging, molds, extrusion screws
    Ni60AA 60 0.78 15.9 4.55   5.0Max / Bal /   /   150/300 、53/20μm Pistons, valves, pump blades, extrusion screws
    Ni60A 60 0.7 15 4   8.0Max   Bal     3.2   150/300  Pistons, valves, pump blades, extrusion screws
    Ni60 60 0.8 16 4   15.0Max   Bal     3.2   150/300 Pistons, valves, pump blades, extrusion screws
    Ni60S 60 0.8 15.5 3.8     0.1 Bal     3.4   150/400 Extrusion screws
    ND500 52 1.2 20.5 2.9   3.0Max 5.5 Bal 13   2.3   100/270 Specially used for extrusion equipment, injection molding extrusion screws oxyacetylene weld overlaying
    NF601 60 0.78 15.5 3.2   5.0Max 2.5 Bal 3   4   150/400 Specially used for extrusion equipment, injection molding extrusion screws oxyacetylene weld overlaying
    Ni60B 60 0.6 17.1 3.1   25   Bal     4   150/300 、53/20μm Pistons, extrusion molds, pump blades, extrusion screws
    Ni60AACuMo 58 0.5 15.5 4   3.0Max 2.5 Bal     3.5 Cu:2.5 150/300 、53/20μm Pistons, extrusion molds, pump blades, extrusion screws
    Ni60ACuMo 60 0.8 15.5 4   15.0Max 1 Bal     3.5 Cu:1.0 150/300 Pistons, extrusion molds, pump blades, extrusion screws
    Ni60W 62 0.8 16 4   15.0Max   Bal     3.3   150/300 Pistons, pump blades
    Ni60CuMoW 60 0.6 16 4   4 2 Bal     4 Cu:2.0 300/500 Pistons, pump blades, bail valves
    Ni220 31 0.15 5 3   2   Bal     2.2 A1:0.9 100/270 Glass molds for preliminary molding
    Ni220M 26 0.05Max 4.5 3.2   3.0Max   Bal     1 A1:0.8 100/270 Glass molds for preliminary molding
    Ni330 37 0.1 5 3.5   6   Bal Cu:2.5   1.2   100/270 Glass molds for preliminary molding
    Ni22APTA   28 0.05Max 4.5 3.8   3   Bal     1   100/270 Glass molds for preliminary molding

    Nickel Based Super Alloy Powders

    Grade Chemical Composition Particle Size Application
    C Cr Si W Fe Mo Ni Co Mn
    NiCr20 0.2Max 20 1   0.5Max   Bal.   0.5Max 53-20μm Bonding layer for WC coatings
    NiCr50 1.0Max 50 1   0.5Max   Bal.   0.5Max 106-45μm Pulp-making pump, powder generation boilers, parts in a corrosive environment containing vanadium, and sulfur
    Ni625 0.1 23 / / 5 8.0-10.0 Bal. / / 53-20μm Parts subject to seawater corrosion, such as, in aerospace or aeronautical industry, and chemical processing
    Ni-C 0.1 16.5 0.9 4.5 5.5 17 Bal. 2.0Max 0.9 53-20μm Paper-making machine
    Ni-SuperC 0.05Max 23       18 Bal.     53-20μm Paper-making machine
    Ni276 0.01Max 15.5 0.03 4   16 Bal. 2.5Max 1 53-20μm Temperature oxidation
    Mn400 0.15Max   1.25   1.5 Ti:2.0 Bal.   3.5 53-20μm Chemical or petrochemical processing equipment parts


    Nickel Coated Tungsten Carbide Powders

    Grade Hardness (HRC) Chemical Composition Particle Size Application
    NiWC5 60 95%Ni60+5%WC 150/300、150/400 Extrusion screws, barrels, pistons
    NiWC10 62 90%Ni60+10%WC 150/300、150/400 Extrusion screws, barrels, pistons
    NiWC15 62 65%Ni60+15%WC 150/300、150/400 Valves, pistons
    NiWC20 63 65%Ni60+20%WC 150/300、150/400 Valves, wire drawing dies, pistons
    NiWC25 63 65%Ni60+25%WC 150/300、150/400 Valves, wire drawing dies, pistons
    NiWC35 65 65%Ni60+35%WC 150/300、150/400 Wire drawing pulling wheels, fen blades, screw conveyors

     

    Spherical Nickel Based Alloy Powder

    Nickel alloy powder has good sphericity, fluidity, low melting point, good wettability, strong oxidation, corrosion resistance, and good wear resistance. It can be used to manufacture powder metallurgy products such as powder metallurgy parts and nickel-containing strips. High hardness nickel-chromium-boron alloy powder is widely used in wear-resistant, corrosion-resistant alloy powder.

    Grade: In718/GH4169/F3055, In625/GH3625/F3056, In939, Hastelloy X/GH3536, Waspaloy/GH738, HA188/GH5188, In713C/K418, K465, K640, Rene′125/DZ125, DD6, DD402/CMSX-2, FGH95, FGH96, FGH97

    Standard: GB/T 14992, ASTM F3055, ASTM F3049, ASTM F3187, GB/T 1480, GB/T 5329, GB/T 8180

    Particle Size: 0-20μm, 15-45μm, 15-53μm, 53-105μm, 53-150μm, 105-250μm

    Shape: Spherical, Ψ0≥0.85

    Appearance: Gray

    3D Printing Application: SLM, EBM, LMD

    Other Application: PM, MIN, HIP, SP, Welding repair

    Package: Vacuum packaging (Aluminum foil bag) or argon-filled protective packaging (Aluminum bottle)

    Mechanical Properties of Nickel Based Powder

    Grade Mechanical Properties
    σb(MPa) σ0.2(MPa) δ(%)
    In718 1350-1500 1140-1280 9-12
    1340-1360 1130-1170 16-28
    ≥1280 ≥1040 ≥12
    In625 830-1140 550-820 30-40
    ≥830 ≥410 ≥30



    Chemical Composition of Nickel Based Powder

    Chemical Composition (wt.%) Grade
    In718/GH4169/F3055 In 625/GH3625/F3056 In713C/K418 In939
    Cr 17.0-21.0 20-23 11.5-13.5 21.5-23.5
    Ni 50.0-55.0 Bal. Bal. Bal.
    Co <1.0 <1.0   18-20
    Al 0.20-0.80 ≤0.4 5.5-6.4 1.7-2.1
    Mo 2.80-3.30 8-10 3.8-4.8  
    Mn ≤0.35 ≤0.5    
    Ti 0.65-1.15 ≤0.4 0.5-1.0 3.5-3.9
    Nb 4.75-5.50 3.15-4.15 1.8-2.5 0.8-1.2
    B ≤0.006     0.004-0.015
    C ≤0.08 ≤0.1 0.08-0.16 0.13-0.18
    Si ≤0.35 ≤0.5    
    P ≤0.015 ≤0.015    
    S ≤0.015 ≤0.015    
    Cu ≤0.30      
    O ≤0.02 ≤0.02 ≤0.01 ≤0.003
    Fe Bal. ≤5 ≤1.0  
    W       1.8-2.2
    Ta       1.2-1.6
    Zr       0.05-0.14

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