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    Zirconia Powder

    Zirconia Powder
  • Zirconia Powder
  • Premium Zirconia Powder - Elevate Your Projects to the Next Level

    Step into excellence with AEM METAL's zirconia powder. Our commitment to quality sets new standards. Every particle is pure, consistent, and high-performing, perfect for different industries. Count on us as your partner, delivering the finest zirconia powder for your projects. Unleash potential with precision and innovation.

    We're not just promising quality, we're reshaping what's possible for your endeavors. Choose AEM METAL for a reality where quality meets innovation. Explore boundless possibilities where precision and innovation seamlessly converge, propelling your projects to unparalleled success.

    What is Zirconia Powder

    A hard white amorphous powder, ZrO2, derived from zirconium and found naturally, used mainly in pigments, refractories, ceramics, and abrasive, produced by thermal processes.

    Chemical Name: Zirconium Oxide
    Chemical Formula: ZrO2

    Zirconia Powder Specifications

    Molecular Weight (g/mol.) 123.22
    Density (g/cm3) 5.7
    Specific Gravity 5.75
    Specific Heat @25°C (cal/g-°C)  ~0.10
    Melting Point (°C) ~2700
    Boiling Point (°C) ~5500
    Surface Area (m2/g) 2.7-3.2
    Thermal Conductivity @ RT (W/m-K)   2.7
    Mohs Hardness @20°C 6.5
    pH  
    Crystal Structure tetragonal
    Color white / grey black 

    Chemical and Physical Properties of Zirconia Powder

      Grade
    AEM-0Y-1 AEM-0Y-2
    Chemical Composition (wt%) Zr(Hf)O2 ≥99.9 ≥99.5
    Al2O3 <0.005 <0.005
    Fe2O3 <0.003 <0.003
    SiO2 <0.005 <0.005
    TiO2 <0.003 <0.003
    Na2O <0.005 <0.005
    K2O <0.005 <0.005
    CaO <0.005 <0.005
    Mgo <0.005 <0.005
    Cl- <0.05 <0.05
    Water (wt%) <0.5 <0.5
    Lose on Ignition (wt%) <1.0 <1.0
    D50 (um) <1.0 <1.0
    Specific Surface Area (m2/g) 3-30 3-30

    Why Choose AEM METAL?

    Cutting-Edge Manufacturing:

    Experience the forefront of manufacturing technology, ensuring precision and consistency in every particle of our zirconia powder.

    Exceptional Purity:

    Our zirconia powder stands out for its unparalleled purity, meeting the highest industry standards and ensuring optimal performance in various applications.

    Stringent Quality Assurance:

    Rest easy knowing that our commitment to quality extends beyond promises. Rigorous quality control measures and certifications guarantee the reliability of our product.

    Proven Success Record:

    Join a growing list of satisfied customers who have witnessed the success of their projects fueled by our top-tier zirconia powder.

    Customer-Centric Approach:

    Partner with a company that prioritizes your needs. Our customer-centric approach ensures a seamless experience from inquiry to delivery.

    Innovation at the Core:

    Be part of a journey where innovation is not just a buzzword but a driving force, propelling your projects to new heights.

    Our Commitment to Quality

    Quality control is fundamental to our promise of providing premium zirconia powder. The testing scope of zirconia powder mainly includes physical properties, chemical composition, shape and size. The testing of physical properties includes specific surface area, average particle size, etc. The testing of chemical composition includes the content analysis of main elements and impurity elements, while the testing of shape and size mainly includes particle shape, particle size analysis, etc.

    Particle Size Analysis:

    Utilization of laser diffraction or sedimentation techniques for precise measurement and control of particle size distribution.

    Chemical Composition Analysis:

    Thorough analysis through X-ray fluorescence (XRF) or inductively coupled plasma (ICP) spectroscopy to verify chemical composition and purity levels.

    Crystal Structure Analysis:

    Implementation of X-ray diffraction (XRD) to confirm and maintain the desired crystal structure of the zirconia powder.

    Microstructural Examination:

    Routine scanning electron microscopy (SEM) to scrutinize particle morphology and porosity, ensuring adherence to specifications.

    Density Measurements:

    Regular assessment using gas pycnometry or mercury displacement to ensure consistent density and packing efficiency.

    Impurity Testing:

    Comprehensive analysis, including inductively coupled plasma mass spectrometry (ICP-MS), to identify and quantify trace impurities that may impact performance.

    Thermal Analysis:

    Deployment of differential scanning calorimetry (DSC) or thermogravimetric analysis (TGA) to assess the thermal properties of the zirconia powder, crucial for high-temperature applications.

     

    How is Zirconia Powder made?

    Co-precipitation Method

    The co-precipitation method refers to a solution containing two or more kinds of cations. They exist in a homogeneous phase in the solution. After adding the precipitant and allowing the precipitation reaction, you can obtain a variety of components. This method is important for preparing ultrafine powders of composite oxides containing two or more kinds of metal elements.

    Hydrothermal Method

    The hydrothermal method uses an aqueous solution as the reaction medium. It takes place in a special closed reaction vessel(autoclave). When the reaction vessel is heated, it creates a high-temperature and high-pressure environment. This allows normally insoluble or insoluble substances to be re-dissolved and recrystallized.

    Sol-gel Method

    The sol-gel method is a widely used method for preparing ultrafine powders. It uses a colloidal dispersion system to form a stable sol of Zr(OH)4 colloidal particles below tens of nanometers. The mixture is then processed to form a gel with lots of water. Then, it's dried, dehydrated, and calcined to get ultrafine zirconia powder.

    Metal Alkoxide Method

    The metal alkoxide method uses characteristics of some metal organic alkoxides. They can dissolve in organic reagents and hydrolyze when exposed to water. This generates hydroxide or oxide precipitation to prepare ultrafine powder. Metal alkoxides can easily decompose into precipitates such as alcohols and oxides or their hydrates when exposed to water. Nano-ZrO particles can be obtained from these precipitates through processes such as filtration, drying and calcination.

    Where Our Zirconia Powder Shines-Diverse Applications

    Ceramics Industry

    Due to its high hardness and strength, zirconia powder can be used to manufacture high-strength, high-hardness ceramic products, such as ceramic knives, ceramic bearings, ceramic tiles, etc. In addition, zirconia powder can also be used to make high-temperature ceramics, such as high-temperature stoves, high-temperature pipes, etc.

    Electronics Industry

    Due to its high temperature stability and corrosion resistance, zirconia powder can be used to manufacture electronic components such as capacitors, resistors, inductors, etc. In addition, zirconia powder can also be used to manufacture electronic ceramics, such as varistors, thermistors, etc.

    Coating Industry

    Due to its high-temperature stability and corrosion resistance, zirconia powder can be used to make high-temperature coatings, such as high-temperature anti-corrosion coatings, high-temperature wear-resistant coatings, etc.

    Medical Industry

    Due to its biocompatibility and corrosion resistance, zirconia powder can be used to manufacture medical devices such as artificial joints, dental implants, etc. In addition, zirconia powder can also be used to make medical ceramics, such as artificial bones, artificial ears, nose and throat, etc.

    Abrasive and Grinding Industry

    The hardness and wear resistance of zirconia powder make it a preferred choice in abrasive applications, such as grinding wheels and sandpapers, ensuring efficient material removal.

    Optical and Photonic Devices

    Due to its optical transparency and refractive index, zirconia powder is used in the production of lenses, prisms, and other optical components in the field of photonics.

    Zirconia Powder: Advancing Beyond Competitors

    Similar Competing Products VS Zirconia Powder

    Alumina (Aluminum Oxide) Powder: Alumina is a common alternative, known for its hardness and wear resistance. Silicon Carbide Powder: Silicon carbide offers high thermal conductivity and hardness, making it suitable for demanding applications. Titanium Dioxide Powder: Titanium dioxide is valued for its optical properties, commonly used in pigments and coatings. Yttria-Stabilized Zirconia Powder: Yttria-stabilized zirconia shares similarities but with added yttrium for enhanced stability.

    Advantages of Zirconia Powder

    Small particle diameter, narrow distribution range, good activity and stability.
    Excellent liquidity and compactness, easy to mold, and sinter.
    High melting and boiling points.
    Exceptional Hardness and strength.
    Great heat and electric conduction.
    Superb chemical and corrosion resistance.

    Zirconia Powder Package

    Fiber drums, steel drums, and bulk bags.

    Frequently Asked Questions About Zirconia Powder

    • What Factors Influence Zirconia Powder Customization?  
       

      Customization considers particle size, chemical composition, and specific industry requirements. Understanding these factors allows us to tailor the zirconia powder precisely to your needs.

    • How Does Zirconia Powder Impact Product Longevity? 
       

      Zirconia powder enhances the longevity of end products due to its inherent durability and resistance to wear and corrosion. This makes it an ideal choice for applications where longevity is crucial.

    • Can Zirconia Powder Improve Electrical Properties? 
       

      Absolutely. In electronics, zirconia powder is selected for its excellent electrical insulating properties, contributing to the performance and reliability of electronic components.

    • How Does Zirconia Powder Enhance Aesthetics in Applications? 
       

      In industries like ceramics and dentistry, zirconia powder is valued for its aesthetic qualities. It allows for the creation of visually appealing and high-quality finished products.

    • Does Zirconia Powder Facilitate Precision in Manufacturing? 
       

      Yes, zirconia powder is prized for its ability to contribute to precision manufacturing. Its uniform particle size distribution ensures consistency and accuracy in the manufacturing process.

    • Can Zirconia Powder Be Combined with Other Materials? 
       

      Certainly. Zirconia powder is often used in combination with other materials to create composites with enhanced properties, expanding its versatility in various applications.

    • Will you provide service after I purchase the product? 
       

      Yes, We will provide thoughtful after-sales service and technical support to solve any problems you encounter when using the product.

    • What shipping methods do you use to deliver products? 
       

      We typically opt for UPS, DHL, or FedEx. However, for shipments over 100 kg, sea transportation is an option. Feel free to specify your preferred shipping method.

    • How long does it usually take for goods to be delivered? 
       

      Delivery typically takes 3-4 weeks, subject to the product's complexity, quantity, and order volume. Please also understand that if transportation volume accumulates during holidays, the delivery time may be slower.

    Request a Zirconium Quote Now

    No matter what kind of zirconium product you require, our vast experience enables us to manufacture it.

    Contact us for advice on choosing and using zirconium.

    Get a quote now or let us know what you're looking for and we will get back to you soon!

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