AEM Metal
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    Tantalum Foil

    Tantalum Foil
  • Tantalum Foil
  • Tantalum Foil
  • Superior-Quality Tantalum Foils with Cutting-Edge Technology

    Welcome to AEM Metal! We specialize in high-quality tantalum foil. Our foil is perfect for many industries like electronics, aerospace, and medicine.

    At AEM Metal, we understand how important the right materials are for your projects. That's why our tantalum foil is not just a product, but a solution. It's really strong, resists rust, and works well for many uses.

    We manufacture top-quality tantalum foil using our advanced hot and cold rolling mills. Our state-of-the-art equipment allows us to provide a broad selection of semi-finished foils, offering you numerous options.

    Our Tantalum Foil Range

    Various Grades and Alloys of Tantalum Foils

    We offer a diverse range of tantalum foils. They come in different grades and alloys. This variety ensures a perfect match for your specific need.

    From pure tantalum to alloyed forms, each grade offers unique benefits. These include enhanced strength or corrosion resistance.

    Tantalum Foil, Tantalum Tungsten Alloy Foil (Ta-2.5W, Ta-10W)
    Grade: R05200, R05400, R05252(Ta-2.5W), R05255(Ta-10W)
    Standard: ASTM B708
    Purity: Ta >99.95% or >99.99%

    Customization: Sizes, Thickness, and Finish Options

    Your needs are unique. That's why we offer customization. Choose from a range of sizes and thicknesses.

    We also provide various finishes. Whether you need a polished surface or a specific texture, we have it.

    Our Tantalum Foil Specifications

    Size Thickness (mm) Width (mm) Length (mm)
    Foil 0.03-0.07 30-200 >50
    Sheet 0.07-0.5 30- 700 30-2000
    Plate 0.5-10 50-1000 50-3000

    Why Choose Our Tantalum Foils?

    High-Quality Surface Finish:

    The surface quality of our tantalum foils is a major advantage. They have a smooth, clean finish that is essential in industries where precision and flawlessness are critical, like in advanced electronics or specialized engineering projects.

    Tailored to Specific Applications:

    We offer specialized doping of our tantalum foils to enhance their properties based on your application. Whether it's improving electrical conductivity or enhancing corrosion resistance, we adjust the foil's characteristics to meet your specific project needs.

    Meeting Strict Tolerances:

    Precision is vital in our production. We manufacture our tantalum foils to meet very strict tolerances. This means they have consistent thickness and dimensions, ensuring reliability and uniform performance for your applications.

    Capable of Large-Scale Production:

    Our manufacturing setup is designed for high production capacities. This allows us to fulfill large orders efficiently without compromising on quality.

    Customizable Dimensions:

    We offer tantalum foils in dimensions that are tailored to your needs. Whether you require specific lengths, widths, or thicknesses, we can produce foils that precisely match your specifications, providing a customized solution for your project.

    Exceptional Purity Levels:

    Our tantalum foils boast an impressive purity of up to 99.97%, ensuring top-tier quality and performance in every application.

    Industry-Leading Expertise and Support

    With more than 15 years of experience in manufacturing tantalum products, our team's deep knowledge is a key strength. We help our clients pick the right foils and use them well in their projects, making sure they get the best results.

    By choosing our tantalum foils, you're selecting a product that combines superior material quality, precise engineering, and the flexibility to meet diverse industrial demands.

     

    Tantalum Foil Applications

    Tantalum foil is a highly versatile material known for its exceptional qualities. It's highly resistant to corrosion, can withstand extreme temperatures, and conducts electricity well. These properties make it invaluable across various industries. From electronics to aerospace, tantalum foil is a key component due to its durability and efficiency.

    Electronic Devices:

    Tantalum foil is essential in making small but powerful capacitors and resistors found in everyday electronics like smartphones, laptops, and car electronics.

    Energy and Research:

    It's used in solar cells, catalysis, and battery research. The foil is part of innovative processes like using sunlight to split water into hydrogen and oxygen.

    Laboratory Equipment:

    Tantalum foil's biocompatibility makes it safe for surgical tools and implants, including those used in orthopedics.

    Medical Field:

    Tantalum foil's biocompatibility makes it safe for surgical tools and implants, including those used in orthopedics.

    Heat Insulation and Vacuum Furnaces:

    Its thermal stability is ideal for applications like lining vacuum furnaces and in heat insulation.

    Aerospace and Automotive:

    The foil's strength and resistance to corrosion benefit the aerospace and automotive sectors, where durable materials are crucial.

    Manufacturing Processes for Tantalum Foil

    Chemical Industry

    Advanced Powder Production

    AEM Metal uses advanced chemical reduction to create ultra-pure, uniform metal powders. This process is key for high-quality metal products.

    Mixing Alloys

    Our alloy mixing process is characterized by meticulous precision. This creates alloys with unmatched performance and reliability.

    Precision Pressing and Shaping

    Using state-of-the-art pressing techniques, we mold our metal powders into desired shapes. Our technology excels in producing complex geometries with high precision.

    Cutting-Edge Sintering Process

    Our sintering process employs advanced technology. It bonds powder grains effectively, creating dense and robust sinter blocks. This step is crucial for the durability of our products.

    Forming for Enhanced Durability

    We use unique hot rolling and cold rolling processes to increase material density and strength. Our process ensures our tantalum foils can withstand rigorous applications.

    Heat Treatment - Annealing

    Our heat treatment annealing process is tailored to each product. It fine-tunes the mechanical properties of the metal, ensuring ease of subsequent processing and optimal performance.

    Precision Mechanical Processing

    AEM Metal offers specialized mechanical processing. Our services include turning, milling, grinding, cutting, joining, and coating. We focus on precision and quality in every step.

    Final Product Inspection

    Inspect the final Tantalum foil, including dimensional measurements, surface inspection, chemical composition analysis, etc. This ensures that the final product meets specifications.

     

    Tantalum Foil: A Comprehensive Guide for Buyer

    What is Tantalum Foil? A Brief Overview

    Tantalum foil is a thin sheet made from tantalum metal, known for its high melting point, corrosion resistance, and excellent conductivity. The process of making this foil involves rolling tantalum into thin sheets, which can be used in a variety of applications.

    Unique Properties of Tantalum Foil

    High Corrosion Resistance: Tantalum foil resists corrosion from acids and other harsh chemicals, making it ideal for chemical processing environments.

    High Melting Point:

    With a melting point of around 2996°C, tantalum tubes maintain structural integrity in high-temperature applications.

    Biocompatibility:

    Tantalum is known for being biocompatible, meaning it is safe for use in medical applications. Tantalum foil is often used in the medical field for implants and surgical instruments

    Excellent Conductivity:

    The foil is an excellent conductor of electricity, making it a preferred material in the production of electronic components.

    Ductility and Malleability:

    Despite its strength, tantalum foil is also ductile and malleable. It can be easily formed into different shapes and sizes without losing its integrity.

    Grades of Tantalum Foil

    Tantalum foil comes in various grades, each suited for specific applications. Understanding these grades helps in selecting the right type of foil for your needs.

    Grade Description Main Applications
    Grade R05200 Unalloyed tantalum, vacuum-arc melted or electron-beam melted. Ideal for reactor linings, heat exchangers, and other components exposed to corrosive substances.
    Grade R05400 Unalloyed tantalum, sintered before processing. Commonly used in electronic components like capacitors and resistors
    Grade R05255 Tantalum alloyed with 10% tungsten, offering enhanced strength and higher melting point. Utilized in aerospace and military applications due to its increased strength and thermal resistance.
    Grade R05252 A blend of tantalum with 2.5% tungsten, balancing ductility and strength. Suitable for furnace parts and heat shields, especially where thermal stability and strength are critical.
    Grade R05240 A mix of tantalum and 40% niobium, offering excellent corrosion resistance and greater mechanical strength. Primarily used in superconducting alloys and in the medical field for implants and surgical tools.
     

    Quality Control: Tantalum Foil Testing

    Making sure tantalum foil is of top quality is very important because it's used for important jobs in many industries. Quality checks and tests are a big part of making the foil. Let's look at the main ways we test and control the quality of tantalum foil:

    Visual Inspection:

    Surface Check: Each foil is visually inspected for any surface imperfections such as scratches, pits, or irregularities. Dimensional Accuracy: The thickness, width, and length of the foil are measured to ensure they meet specified tolerances.

    Chemical Analysis:

    Purity Testing: To confirm the chemical composition and purity of the tantalum, tests like X-ray fluorescence (XRF) and inductively coupled plasma (ICP) are conducted. Trace Elements Analysis: Identifying trace elements is crucial to ensure the foil's suitability for sensitive applications, especially in electronics and medical fields.

    Mechanical Property Testing:

    Tensile Strength Test: Determines the foil's strength by measuring its resistance to breaking under tension. Elongation Measurement: Assesses the ductility of the foil, or how much it can stretch before breaking.

    Non-Destructive Testing (NDT):

    Ultrasonic Testing: Ultrasonic waves are used to detect internal flaws or inhomogeneities. Radiographic Testing: X-rays or gamma rays are used to inspect the internal structure of the tubes, identifying any internal defects.

    Corrosion Resistance Testing:

    The foil is exposed to various corrosive agents to ensure its resistance, a key property for its use in chemical processing and medical devices.

    Thickness Measurement:

    Using micrometers or other precise instruments, the exact thickness of the foil is verified, as it is a critical factor in many applications.

    Certification and Documentation:

    After passing all tests, the foil is certified. A report is provided to the buyer detailing the tests conducted and their results, ensuring traceability and quality assurance.

    Mechanical Property Testing

    Non-Destructive Testing (NDT)

    FAQs About Tantalum Foil

    • What Thicknesses Are Available for Tantalum Foil? 
       

      Our standard thickness range is from 0.03 mm to 0.07 mm. However, we can customize the thickness to meet the specific requirements of your project.

    • What is the Maximum Width Available for Tantalum Foil? 
       

      We offer standard width range is from 30 mm to 200 mm, and custom widths based on your specific needs. Please contact us with your requirements.

    • Is Tantalum Foil Affected by Magnetic Fields? 
       

      Tantalum is a non-magnetic metal. Therefore, tantalum foil is not significantly affected by magnetic fields, making it suitable for applications in magnetic-sensitive environments.

    • Can Tantalum Foil Be Used in Radiation-Shielding Applications? 
       

      Yes, due to its high density, tantalum foil can be used in certain radiation-shielding applications. It's effective in blocking X-rays and gamma rays, making it suitable for medical and scientific equipment.

    • Are Custom Coatings Available for Tantalum Foil? 
       

      Yes, we can apply custom coatings to tantalum foil to enhance its properties for specific applications, such as increased corrosion resistance or altered electrical conductivity.

    • Can You Provide Technical Support for Tantalum Foil Applications? 
       

      Absolutely. We offer technical support and guidance for incorporating tantalum foil into your projects. Our experts can assist with material selection, design considerations, and application-specific advice.

    • How Do You Ensure the Traceability of Your Tantalum Foil Products? 
       

      We assign a unique number to each batch of foil and keep detailed records from production to delivery. When we send it out, we include a certificate that shows it's been checked and what batch it's from.

    • What Are the Lead Times for Customized Tantalum Foil Orders? 
       

      It usually takes 3-4 weeks. Customized tantalum foil orders may have varying lead times depending on the extent of customization and order size. We can provide a more accurate timeline once the order details are confirmed.

    Request an Tantalum Quote for Your Projects Now

    Solution about tantalum? Our experts are here to help. Contact us for advice on choosing and using tantalum.
    Get a quote now or let us know what you're looking for and we will get back to you soon!
    Talk To The Metal Expert

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